CONTINUOUS CIRCULATION SYSTEM · FECCS 连续循环钻井系统 · FECCS
9,508m

FEODE FECCS — the only domestically developed valve-type continuous circulation drilling system in China. By maintaining uninterrupted mud circulation during connection make-up, FECCS eliminates pressure spikes and ECD fluctuations across critical formations. Verified at CNOOC's first ultra-deep ERD well EP21-4-A1H — 9,508m measured depth — in 2024. 远东 FECCS 是国内唯一自主研发的阀式连续循环钻井系统。通过接立柱过程中持续保持钻井液循环,FECCS 消除关键地层的压力波动与 ECD 跳变。2024年于中海油首口超深大位移井 EP21-4-A1H(井深 9,508 米)完成验证。

9,508m
ERD MD verified (EP21-4-A1H)超大位移井验证井深
4th gen
In-House Generation第四代自主研发
25
Production Wells Served生产井服务数量
14
Oil & Gas Discoveries Aided参与发现油气田

Four generations of in-house R&D 四代完全自主研发

2011
1st Generation第一代
Initial prototype — core valve technology validated in onshore field conditions.原型机研发 — 核心阀技术陆地工况验证。
2013
2nd Generation第二代
Industrialised model — first field application on Pearl River Mouth Basin ERD wells.工业化机型 — 珠江口盆地大位移井首次现场应用。
2016
3rd Generation第三代
HPV intelligent control + improved valve seat reliability; deployed in Panyu and Liwan deepwater operations.HPV智能控制 + 阀座可靠性升级;服务番禺与荔湾深水作业。
2018
4th Generation第四代
Current production model — HPV + PLC + Manifold intelligent control. Bohai & South China Sea ERD wells validated.当前现役机型 — HPV + PLC + Manifold 智能控制。渤海及南海大位移井批量应用。

Engineered for HPHT environments & long-duration runs 为高温高压环境与长时间连续作业而设计

FECCS Main Unit FECCS 主机参数
Dimensions外形尺寸1,700 × 1,300 × 2,300 mm
Power Supply电源380V · 3φ4W
Motor电机4 kW · Explosion-proof
Frequency Converter变频器Siemens 7.5 kW · 0–650 Hz
Input / Output Coupling输入/输出接口3″–1502 Hammer Union · 70 MPa
Side Circ. Coupling侧循环接口2″–1502 Hammer Union · 70 MPa
High-Pressure Hose高压软管2″–1502 · OD ⌀73 · 52 MPa
Hose Length Options软管长度选配5 / 7.5 / 10 m
System Test系统试压52 MPa, ΔP ≤ 2 MPa / 15 min
7″ Continuous Circulation Sub 7″ 连续循环短节
Internal Pressure Rating抗内压75 MPa
Side Valve Tension侧阀孔抗拉≥ 500 T
Side Valve Torsion侧阀孔抗扭≥ 135 kN·m
Main Valve Min. Bore主阀最小通径⌀72–76 mm
Main Valve Max. Flow主阀最大流量4.2 m³/min
Side Valve Min. Bore侧阀最小通径⌀46 mm
Side Valve Max. Flow侧阀最大流量3 m³/min
Connection Type扣型Customised to client requirement根据客户需求
Max. Continuous In-Hole Time最长连续入井时间240 hours

What continuous circulation changes downhole 连续循环,为井下带来四重改变

Extended-Reach Drilling大位移钻井 Managed Pressure Drilling控压钻井 Underbalanced Drilling欠平衡钻井 Air Drilling空气钻井 Deepwater & Ultra-Deepwater深水 / 超深水钻井 Loss- & Kick-Prone, Pressure-Sensitive Wells易喷易漏 · 地层压力敏感井
01CLEAN清洁

Continuous cuttings transport — a cleaner hole连续返屑带砂,井眼更清洁

  • Prevents cuttings-bed build-up, reducing drag, stuck pipe and related complications防止和减少岩屑床形成,减少阻卡等复杂情况
  • No pump-off cuttings settlement and re-grinding — solids control works better避免开停泵造成岩屑反复沉降挤磨,提高固控效果
  • Lower friction and torque — less load on top drive and pump systems, safer operations降低摩阻与扭矩,减轻顶驱和泵系统负荷,提升作业安全性
  • Fewer and shorter wiper trips — more productive rig hours减少短起下钻次数与段长,提高作业效率
02STABLE稳压

Eliminates pressure surges — stable wellbore pressure有效消除压力激动,井眼系统压力稳定

  • Steady wellbore pressure prevents collapse and keeps the hole smooth and in gauge保持井内压力稳定,防止井壁坍塌,保持井眼光滑
  • Effective ECD control prevents surge-induced losses and influx, and eases mud conditioning有效控制 ECD 值,防止压力激动引起的井漏与溢流,利于泥浆性能调整
  • A steady bottomhole pressure allows a lower ECD — faster drilling, better reservoir protection井底压力平稳,可适当降低 ECD 值,提高钻速、保护储层
03SAVE增效

Higher drilling efficiency, lower well cost提高钻井时效,降低钻井成本

  • Fewer downhole incidents — more on-bottom drilling time降低井下复杂情况发生概率,提高钻井时效
  • No hole-cleaning circulation needed before each connection — total connection time across the well drops sharply省去接立柱前停泵循环返砂的等待,全井接立柱总时大幅缩短
04SMOOTH平稳

Steady borehole conditions — better wellbore quality保障井筒压力平稳,井身质量更优

  • Less interference with directional and steering tools — tighter trajectory control减少对定向与导向仪器的干扰,提高井眼轨迹控制能力
  • Good wellbore quality eases casing running and cementing operations良好的井身质量,利于下套管与固井作业

Why FECCS — and only FECCS — for HPHT and ERD wells 高温高压与超大位移井的 FECCS 不二之选

01

Only Domestic Valve-Type CCS国内唯一阀式连续循环系统

The only domestically developed valve-type continuous circulation drilling system in China. One of the few providers globally to offer HPV + PLC + Manifold intelligent control for valve-type CCS systems.国内唯一自主研发的阀式连续循环钻井系统。全球少数几家掌握 HPV + PLC + Manifold 智能控制阀式连续循环系统的提供商之一。

02

Anti-Drop Valve Plate Design阀板防脱安全设计

Failure-safe valve plate design — if the plate detaches, it falls into the circulation sub interior rather than into the wellbore, eliminating downhole fishing risk.失效安全阀板设计 — 阀板若脱落,落入循环短节内部而非井筒,杜绝井下打捞风险。

03

Eliminates ECD Fluctuations消除 ECD 跳变

Continuous mud circulation through connection make-up keeps ECD steady — preventing differential sticking, lost circulation, and formation damage in narrow drilling windows.接立柱过程中持续循环维持 ECD 稳定 — 防止差压卡钻、漏失和窄密度窗口井段的储层伤害。

04

Proven ROP & Cost Benefits验证的提速与降本效益

Across 25 production wells, FECCS delivered an average 18% acceleration in drilling rate of penetration and 12% reduction in per-well cost — directly improving project economics.在 25 口生产井应用中,FECCS 平均提速 18%,单井降本 12% — 直接改善项目经济性。

05

Contributed to 14 Discoveries参与 14 个油气田发现

FECCS-enabled operations have contributed to the discovery of 14 oil and gas fields in the South China Sea and Bohai basins — including high-pressure exploration targets previously considered un-drillable.FECCS 支持的作业参与发现南海及渤海 14 个油气田 — 包括此前被认为难以钻达的高压勘探目标。

06

Long-Duration In-Hole Capability长时间连续入井能力

The 7″ continuous circulation sub is qualified for up to 240 hours of continuous in-hole operation, supporting deep-section drilling without intermediate trips.7″ 连续循环短节经过验证可连续入井 240 小时,支持深井段长距离钻进无需中途起下钻。

Validated across the South China Sea & Bohai basins 南海与渤海全海域实战验证

FLAGSHIP · CNOOC FIRST 旗舰案例 · 中海油第一
EP21-4-A1H
9,508 m
Measured Depth · CNOOC's 1st Ultra-Deep ERD井深 · 中海油首口超深大位移井

Enping field, Hailong 9 platform. 12-1/4″ section drilled 4,594–8,131m + 8-1/2″ section 8,131–9,508m. 164 XT57 circulation subs deployed. Single-run drilling distance of 1,744m — record-setting. ECD held steady at 1.34–1.45 sg through F2/F3 fault crossings; connection time reduced to 8–9 min. 恩平油田,招商海龙九平台。12-1/4″ 井段钻进 4,594–8,131m + 8-1/2″ 井段 8,131–9,508m。投运 XT57 循环短节 164 个。单趟钻进 1,744m — 创纪录。穿越 F2/F3 断层段 ECD 稳定在 1.34–1.45 sg;接立柱时间提效至 8–9 分钟。

BOHAI FIRST DEPLOYMENT 渤海首次应用
JZ25-1-B7 / B22P1
88%
Cuttings Cleaning Efficiency岩屑净化效率

July–August 2021. First FECCS deployment in the Bohai Basin. 8-1/2″ hole section 3,906–5,001m (length 1,095m). Cuttings concentration reduced from 3.8% to 0.5%, delivering 88% cleaning efficiency and stable hole conditions through highly faulted sections. 2021年7-8月。渤海盆地首次部署 FECCS。8-1/2″ 井眼 3,906–5,001m(段长 1,095m)。岩屑浓度由 3.8% 降至 0.5%,净化效率达 88%,复杂断裂带井段井况保持稳定。

ERD APPLICATION 大位移井应用
PY10-8 ERD Wells
±0
Pump On/Off Pressure Spikes停泵/开泵压力波动

Panyu 10-8 field extended-reach drilling wells. FECCS eliminated pump-off and pump-on pressure spikes during connections, maintaining hydraulic equilibrium across long horizontal sections — preventing formation breakdown and lost circulation in narrow operating windows. 番禺 10-8 油田大位移井作业。FECCS 消除接立柱过程中的停泵/开泵压力波动,长水平段水力平衡保持稳定 — 在窄作业窗口井段防止地层破裂与漏失。

Watch the FECCS continuous
circulation drilling system video.
观看 FECCS
连续循环钻井系统视频

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